The process to turn oil into a chemical like gasoline is a delicate one. In simple terms, a catalytic compound is required to convert the chemicals distilled from the raw crude oil into reformates. These reformates are then blended together to produce various forms of gasoline. All of this takes place within the machinery of refinery reactors. And like many other pieces of machinery, refineries are not immune to wear and tear as well as greater damage. If these are not properly taken care of, the production of chemicals can slow, stop entirely, or cause a cataclysm that destroys both men and machines.
The safest and most economical way to correct this is to bring in a reactor service team. However, you can’t hire one off the street. There’s a good deal of homework which needs to be done by your management before this happens.
First, they need to examine their service records. How have these reactor teams done with other refineries? Did they follow all safety protocols for themselves as well as the workers around them? And what about their certifications standards? For example, are they qualified for ISO 14001, OHSA 18001, and RC 14001?
Next, your management needs to review their processes. Companies like Reactor Services International should clean the reactors and perform any internal repairs and perform inspections. Should a reactor need replacement the company should have a plan which details the installation of the new machinery, transport of old material, and the turnaround time required.
Working with the catalyst needs to be another high priority on the list for managers. They need to ensure the company they chose screens and vacuums the catalyst. They should also blend the needed chemicals, package them, and maintain catalyst warehouse management to ensure the following of all safety protocols.
Finally, check their storage capacity. A company which services a number of refinery reactors should have thousands of square feet if not hundreds of thousands for storage of equipment and other products, In addition, they need to have a quick turnaround in order to avoid severe amounts of downtime for your organization.